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Foxconn now manufacturing 137,000 iPhone 4s per day

updated 10:35 am EDT, Fri September 10, 2010

Production demands expensive hardware


Apple's primary manufacturing partner, Foxconn, is now churning out a tremendous number of iPhone 4s per day, according to the latter company's chairman. Terry Gou notes that the company is producing about 137,000 iPhone 4s per day at its Longhua campus plant in Shenzhen, China. The rate translates into 1.5 per second, 90 a minute and over 50 million a year.

Production of the iPhone 4 requires some extremely expensive hardware, Gou notes. As Apple and Foxconn approached manufacturing, the companies are said to have discovered that the phone's metal frame could only be created with a low-output machine normally meant for prototypes. Because Apple refused to change specifications, Gou ordered over 1,000 of the machines from Fanuc at a cost of $20,000 apiece. Businesses rarely have more than one.

Foxconn has been the subject of serious human rights concerns during the past year. The company was at one point accused of having sweatshop-like conditions, in which people would work virtually non-stop for low pay. These may have been behind a string of suicides. The company has since taken some steps to improve workers' lives, however, such as raising pay and cutting down on overtime.




by MacNN Staff

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Comments

  1. Constable Odo

    Fresh-Faced Recruit

    Joined: Aug 2007

    +1

    That's downright impressive...

    >Because Apple refused to change specifications, Gou ordered over 1,000 of the machines from Fanuc at a cost of $20,000 apiece. Businesses rarely have more than one.

    Whether the metal frame is a good or bad design decision, there aren't going to be too many other smartphone vendors having exact clones of iPhone 4s in high production quantities. I'd say that only Apple could afford to pull this one off. It appears that cash reserve can be of considerable use in other ways. I sure hope the case design is worth the effort since apparently most smartphones aren't designed with such detail. Usually a cheap piece of plastic will suffice for most vendors.

  1. wrenchy

    Fresh-Faced Recruit

    Joined: Nov 2009

    -3

    137,000 iPhone 4's a day.


    All made in China.

  1. testudo

    Fresh-Faced Recruit

    Joined: Aug 2001

    -9

    Re: That's downright impressive...

    I'd say that only Apple could afford to pull this one off.

    Except Apple isn't buying the machines, Foxconn bought the machines. One wonders whether they realized they'd have to buy them before they made the manufacturing deal with Apple, or if they ended up having to eat the cost.

    It appears that cash reserve can be of considerable use in other ways.

    Yeah, esp. when you don't have to spend them.

    I sure hope the case design is worth the effort since apparently most smartphones aren't designed with such detail.

    What 'detail'? Such detail that it can only be made with a low-volume machine? That's not 'detail', that's just the design they decided on. And it happened to be that it can't be 'mass' produced.

    Of course, what it has done is leave a lot of potential iPhone users just waiting around without said new phone for who knows how long. Wow, if Dell did that, you'd all laugh at them for not developing a design that was easier to produce.

    Usually a cheap piece of plastic will suffice for most vendors.

    And most users wouldn't notice the difference or care less. And does this mean that all previous iPhones were 'cheap' because Apple used a design that could be mass-produced?

  1. Fast iBook

    Fresh-Faced Recruit

    Joined: Mar 2003

    0

    Yet still a 3 week backorder.

    If this keeps up i see apple contracting another factory to make them.. maybe in ireland?

    - A

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